Product Description
| type | PC 35, PC 40, PC50, PC60 Â |
| Materials | POM+ stainless steel  |
| Pitch |  6.35mm, 9.525mm, 12.7mm, 15.875mm, 19.05mm  |
Small Pitch Roller Chains
Type: PC 35, PC 40, PC50, PC60
Materials: POM+ stainless steel
Pitch: 6.35mm, 9.525mm, 12.7mm, 15.875mm, 19.05mm
Color: White
Advantages: short pitch, low noise, light weight,
corrosion resistance, diamagnetic.
Plasic roller chains can be widely use for eletronic, food,medicine, chemical industry etc.
We are manufacturer professionally in plastic top chains, stainless steel top chains, and other conveyor components. We have abtained the quality certificate of ISO 9001: 2000, and our products have been sold to Europe, Middle East, America and many other coutries and regions.
Our Plastic Table Top Chain and Sprocket 60p for Conveyors products application:
Packaging and conveying industry
Beverage bottling and handling industry
Food and meat processing industry
Chemical industry
Pharmaceuticals industry
Automobile industry
Electrical and electronics industry
Textile industry
Light engineering industry
Main application:Â Advantages:short pitch,low noise,light weight,corrosion resistance,diamagnetic,widely used in eletronic food,medicine,chemcial industries.
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| Material: | POM |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Polishing |
| Chain Size: | 1/2"*11/128" |
| Feature: | Short Pitch, Low Noise, Light Weight, |
| Structure (for Chain): | Roller Chain |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can I replace metal sprockets with plastic sprockets in an existing system?
Yes, in many cases, it is possible to replace metal sprockets with plastic sprockets in an existing system. However, there are several factors to consider before making the switch:
- Load Capacity: Ensure that the plastic sprockets can handle the same or similar load capacity as the metal sprockets they are replacing. High-load applications may require special engineering and material selection.
- Speed and RPM: Consider the speed and RPM (revolutions per minute) of the existing system. Plastic sprockets should be able to withstand the rotational speed without experiencing wear or failure.
- Chemical Exposure: If the sprockets are exposed to chemicals or harsh environments, ensure that the chosen plastic material is chemically resistant to prevent degradation.
- Temperature Limits: Check the temperature limits of the plastic sprockets to ensure they can operate within the required temperature range of the application.
- Compatibility: Verify that the plastic sprockets are compatible with the existing chain or belt in the system.
- Space Constraints: Evaluate whether the plastic sprockets will fit within the existing space and clearances in the machinery.
- Alignment: Proper alignment of the sprockets is critical for smooth operation. Ensure that the plastic sprockets align correctly with other components in the system.
In some cases, replacing metal sprockets with plastic sprockets can offer advantages such as reduced noise, lower maintenance requirements, and decreased weight. However, it is crucial to consult with experts or engineers familiar with the specific application and the properties of the plastic sprockets to ensure a successful transition. Conducting thorough testing and trials before full implementation is recommended to assess performance and identify any potential issues.
Overall, the decision to replace metal sprockets with plastic sprockets should be based on a comprehensive analysis of the application’s requirements, performance expectations, and the benefits that plastic sprockets can offer in terms of cost savings, environmental impact, and efficiency.
Can plastic sprockets be customized or modified for specific applications?
Yes, plastic sprockets can be customized or modified to meet the specific requirements of different applications. One of the significant advantages of plastic sprockets is their versatility in design and manufacturing. Manufacturers can tailor the sprockets to suit various applications by considering factors such as:
- Material Selection: Depending on the application’s needs, different types of plastic materials can be used to manufacture the sprockets. Each plastic material offers unique properties like wear resistance, chemical resistance, and temperature tolerance.
- Size and Pitch: Plastic sprockets can be manufactured in various sizes and pitches to match the specific chain or belt requirements of the machinery or conveyor system.
- Number of Teeth: The number of teeth on the sprocket can be adjusted to achieve the desired speed ratio and torque transmission.
- Bore Size: The bore size of the sprocket can be customized to fit different shaft diameters.
- Hub Configuration: Manufacturers can design the hub of the sprocket to fit various mounting options, such as QD (Quick Detachable), taper lock, or plain bore.
- Keyway and Set Screw Options: If required, keyways and set screws can be added to provide additional security and prevent slippage.
- Special Coatings: For specific applications where additional protection is necessary, plastic sprockets can be coated or treated to enhance their performance and durability.
Customized plastic sprockets are commonly used in industries with unique requirements, such as food processing, pharmaceuticals, and corrosive environments. When seeking custom plastic sprockets, it is essential to work closely with a reputable manufacturer or supplier who can provide expert advice and ensure that the sprockets are precisely tailored to your application’s needs.
What are the common applications of plastic sprockets in various industries?
Plastic sprockets find widespread use in various industries due to their unique properties and advantages. Some of the common applications include:
- Food and Beverage Industry: Plastic sprockets are commonly used in conveyor systems for food and beverage processing and packaging. Their corrosion resistance and ability to meet food-grade requirements make them ideal for this industry.
- Material Handling: Plastic sprockets are widely used in material handling equipment such as conveyor belts, bucket elevators, and chain conveyors. They are lightweight and offer low friction, reducing the overall energy consumption and wear on the equipment.
- Packaging Industry: Plastic sprockets are used in packaging machinery for applications like carton forming, labeling, and product handling. Their self-lubricating properties and resistance to chemical exposure are beneficial in this industry.
- Agriculture: Plastic sprockets are employed in various agricultural machinery, including grain augers, seeders, and harvesters. Their resistance to moisture and chemicals, along with their lightweight nature, makes them suitable for agricultural applications.
- Automotive Industry: Plastic sprockets are used in automotive seat tracks, sunroof mechanisms, and other components where weight reduction and corrosion resistance are critical factors.
- Textile Industry: In the textile industry, plastic sprockets are used in spinning and weaving machines. Their low friction and wear-resistant properties contribute to the smooth operation of these machines.
- Packaging and Printing: Plastic sprockets are employed in packaging and printing machines to handle paper, cardboard, and other materials. Their lightweight design reduces the overall load on the machine’s components.
- Medical and Pharmaceutical: Plastic sprockets are used in medical devices and pharmaceutical equipment where corrosion resistance and cleanliness are essential.
- Chemical Industry: Plastic sprockets are employed in chemical processing equipment due to their resistance to corrosive substances and chemicals.
- General Industrial Applications: Plastic sprockets find use in various general industrial applications where their unique properties, such as lightweight, low friction, and chemical resistance, offer advantages over metal sprockets.
It’s important to select the appropriate plastic material based on the specific application requirements and operating conditions to ensure optimal performance and longevity.
editor by Dream 2024-04-19