Product Description
Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld On Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket
Product Description
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European standard sprockets |
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DIN stock bore sprockets & plateheels |
03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 |
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03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3 |
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DIN finished bore sprockets |
06B-1 08B-1 10B-1 12B-1 16B-1 20B-1 |
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stainless steel sprockets |
06B-1 08B-1 10B-1 12B-1 16B-1 |
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taper bore sprockets |
3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″ |
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cast iron sprockets |
06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 |
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platewheels for conveyor chain |
20×16mm 30×17.02mm P50 P75 P100 |
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table top wheels |
P38.1 |
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idler sprockets with ball bearing |
8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″ 3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″ |
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double simplex sprockets |
06B-1 08B-1 10B-1 12B-1 16B-1 |
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American standard sprockets |
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ASA stock bore sprockets |
-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200 |
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finished bore sprockets |
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stainless steel sprockets |
60 |
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double single sprockets&single type Csprockets |
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taper bore sprockets |
35 35-2 -2 50 50-2 60 60-2 80 80-2 |
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double pitch sprockets |
2040/2042 2050/2052 2060/2062 2080/2082 |
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sprockets with split taper bushings |
40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2 |
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sprockets with QD bushings |
35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3 |
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Japan standard sprockets |
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JIS stock sprockets |
140 160 |
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finished bore sprockets |
FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B |
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double single sprockets |
40SD 50SD 60SD 80SD 100SD |
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double pitch sprockets |
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speed-ratio sprockets |
C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12 |
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idler sprockets |
35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H |
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table top sprockets |
P38.1 |
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Material available |
Low carbon steel, C45, 20CrMnTi, 42CrMo, 40Cr, stainless steel. Can be adapted regarding customer requirements. |
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Surface treatment |
Blacking, galvanization, chroming, electrophoresis, color painting, … |
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Heat treatment |
High frequency quenching heat treatment, hardened teeth, carbonizing, nitride, … |
Customization process
1.Provide documentation:CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT
2.Quote:We will give you the best price within 24 hours
3.Place an order:Confirm the cooperation details and CZPT the contract, and provide the labeling service
4.Processing and customization:Short delivery time
Related products:
Factory:
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| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Rolling Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Stainless Steel |
| Customization: |
Available
| Customized Request |
|---|
Can plastic sprockets be used in high-load and high-speed applications?
Yes, plastic sprockets can be used in certain high-load and high-speed applications, but their suitability depends on the specific type of plastic used and the operating conditions. Some high-performance plastics, such as acetal (Delrin), UHMW, and nylon, offer good mechanical properties that make them suitable for moderate to high-load applications.
However, it is essential to consider the limitations of plastic materials when using them in high-load and high-speed applications. Plastic sprockets may have lower load-carrying capacities and fatigue resistance compared to metal sprockets, which can impact their performance and lifespan under heavy-duty conditions.
Factors to consider when using plastic sprockets in high-load and high-speed applications include:
- Material Selection: Choose a high-performance plastic that offers the required mechanical properties and temperature resistance for the specific application. Consider factors such as tensile strength, impact resistance, and temperature limits.
- Reinforcement: For more demanding applications, sprockets can be reinforced with additives or fillers to enhance their mechanical properties and load-carrying capacity.
- Lubrication: Proper lubrication is essential to reduce friction and wear in high-speed applications. Some plastics have inherent self-lubricating properties, while others may require external lubrication.
- Temperature Considerations: High-speed applications can generate heat, so it’s crucial to ensure that the plastic material can withstand the operating temperature without deforming or losing its mechanical properties.
- Design: The design of the sprocket, including tooth profile and dimensions, can also impact its performance under high-load and high-speed conditions.
It is advisable to consult with sprocket manufacturers or engineers familiar with plastic materials to determine the suitability of plastic sprockets for a specific high-load and high-speed application. In some cases, metal sprockets may still be the preferred choice for extremely heavy-duty or high-speed applications due to their higher load-carrying capacity and fatigue resistance.
Can plastic sprockets be customized or modified for specific applications?
Yes, plastic sprockets can be customized or modified to meet the specific requirements of different applications. One of the significant advantages of plastic sprockets is their versatility in design and manufacturing. Manufacturers can tailor the sprockets to suit various applications by considering factors such as:
- Material Selection: Depending on the application’s needs, different types of plastic materials can be used to manufacture the sprockets. Each plastic material offers unique properties like wear resistance, chemical resistance, and temperature tolerance.
- Size and Pitch: Plastic sprockets can be manufactured in various sizes and pitches to match the specific chain or belt requirements of the machinery or conveyor system.
- Number of Teeth: The number of teeth on the sprocket can be adjusted to achieve the desired speed ratio and torque transmission.
- Bore Size: The bore size of the sprocket can be customized to fit different shaft diameters.
- Hub Configuration: Manufacturers can design the hub of the sprocket to fit various mounting options, such as QD (Quick Detachable), taper lock, or plain bore.
- Keyway and Set Screw Options: If required, keyways and set screws can be added to provide additional security and prevent slippage.
- Special Coatings: For specific applications where additional protection is necessary, plastic sprockets can be coated or treated to enhance their performance and durability.
Customized plastic sprockets are commonly used in industries with unique requirements, such as food processing, pharmaceuticals, and corrosive environments. When seeking custom plastic sprockets, it is essential to work closely with a reputable manufacturer or supplier who can provide expert advice and ensure that the sprockets are precisely tailored to your application’s needs.
What are the common applications of plastic sprockets in various industries?
Plastic sprockets find widespread use in various industries due to their unique properties and advantages. Some of the common applications include:
- Food and Beverage Industry: Plastic sprockets are commonly used in conveyor systems for food and beverage processing and packaging. Their corrosion resistance and ability to meet food-grade requirements make them ideal for this industry.
- Material Handling: Plastic sprockets are widely used in material handling equipment such as conveyor belts, bucket elevators, and chain conveyors. They are lightweight and offer low friction, reducing the overall energy consumption and wear on the equipment.
- Packaging Industry: Plastic sprockets are used in packaging machinery for applications like carton forming, labeling, and product handling. Their self-lubricating properties and resistance to chemical exposure are beneficial in this industry.
- Agriculture: Plastic sprockets are employed in various agricultural machinery, including grain augers, seeders, and harvesters. Their resistance to moisture and chemicals, along with their lightweight nature, makes them suitable for agricultural applications.
- Automotive Industry: Plastic sprockets are used in automotive seat tracks, sunroof mechanisms, and other components where weight reduction and corrosion resistance are critical factors.
- Textile Industry: In the textile industry, plastic sprockets are used in spinning and weaving machines. Their low friction and wear-resistant properties contribute to the smooth operation of these machines.
- Packaging and Printing: Plastic sprockets are employed in packaging and printing machines to handle paper, cardboard, and other materials. Their lightweight design reduces the overall load on the machine’s components.
- Medical and Pharmaceutical: Plastic sprockets are used in medical devices and pharmaceutical equipment where corrosion resistance and cleanliness are essential.
- Chemical Industry: Plastic sprockets are employed in chemical processing equipment due to their resistance to corrosive substances and chemicals.
- General Industrial Applications: Plastic sprockets find use in various general industrial applications where their unique properties, such as lightweight, low friction, and chemical resistance, offer advantages over metal sprockets.
It’s important to select the appropriate plastic material based on the specific application requirements and operating conditions to ensure optimal performance and longevity.
editor by Dream 2024-05-09