China wholesaler Plastic Sprockets for Modular Belts 5935 5936

Product Description

 
Materials Index:
POM – Polyoxymethylene
POM is a thermoplastic material with very good mechanical and thermal properties. The material can also be characterized
by great strength, elasticity and dimensional stability. POM is resistant to a wide selection of chemicals. POM has good
bearing qualities, low coefficient of friction and a good resistance to wear.
-40 to +90

PP – Polypropylene
Polypropylene is a thermoplastic material with very good chemical resistance properties. PP is an economical material for
applications with high temperatures.
+1 to +104

PE – Polyethylene
PE is used in low temperature applications and where high impact resistance is required.
-50 to +80

PA6 – Polyamide
Polyamide PA6 is a thermoplastic material. The combination of mechanical properties and chemical resistance makes this
material suitable for many situations. Polyamide has a high resistance to wear and dynamic loads. This material is primarily used
 

Applications 
packing and shipment
China CZPT Machinery Co.,Ltd is a special supplier of conveyor system components,including plastic and stainless steel flat top chains, Modular belts, other spare parts, such as UHMWPE wearstrips, side guards, chains guide, bipods, tripods, brackets, clampls.ect.
With our years of experence, quality products, excellent services we work with world wide clients from America, Europe, Africa, many counrties of Asia. We keep very good business relation with them, and get trusted from them.
Our products application:

Packaging and conveying industry
Beverage bottling and handling industry
Food and meat processing industry
Chemical industry
Pharmaceuticals industry
Automobile industry
Electrical and electronics industry
Textile industry
Light engineering industry

Standard Or Nonstandard: Standard
Application: Machinery
Hardness: Soft Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Bevel Wheel
Material: Plastic
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Customization:
Available

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plastic sprocket

What are the temperature limits for the operation of plastic sprockets?

The temperature limits for the operation of plastic sprockets depend on the type of plastic material used in their manufacturing. Different plastics have varying levels of temperature resistance, and exceeding their temperature limits can lead to deformation, loss of mechanical properties, or even failure.

Here are some common plastics used for sprocket manufacturing and their approximate temperature limits:

  • Nylon: Nylon sprockets typically have a temperature range of -40°C to 100°C (-40°F to 212°F). Some specialty nylon formulations may offer higher temperature resistance.
  • Acetal (Delrin): Acetal sprockets generally have a temperature range of -40°C to 120°C (-40°F to 248°F). They have good mechanical properties and dimensional stability within this range.
  • Polyethylene (UHMW): UHMW sprockets can operate in temperatures ranging from -73°C to 82°C (-100°F to 180°F). They are known for their excellent impact strength and low friction properties.
  • PTFE (Teflon): PTFE sprockets can withstand temperatures from -200°C to 260°C (-328°F to 500°F). They have exceptional chemical resistance and non-stick properties.
  • Polypropylene: Polypropylene sprockets typically have a temperature range of -10°C to 100°C (14°F to 212°F). They offer good chemical resistance and are often used in corrosive environments.

It’s crucial to select the appropriate plastic material based on the temperature conditions of the specific application. Operating plastic sprockets above their temperature limits can lead to premature wear, reduced mechanical performance, and potential system failure. In high-temperature environments, it may be necessary to consider alternative materials such as metal sprockets that offer higher temperature resistance.

Consulting with a sprocket manufacturer or a materials expert is advisable to ensure that the chosen plastic sprocket is suitable for the intended operating temperature range and application requirements.

plastic sprocket

What are the load-carrying capacities of different plastic sprocket configurations?

The load-carrying capacities of plastic sprockets can vary depending on the material used and the sprocket’s design. Different plastic materials have distinct mechanical properties that influence their load-bearing capabilities. Some common plastic materials used for sprockets and their general load capacities include:

  • Polyamide (Nylon): Nylon sprockets offer good strength and durability, with load capacities ranging from light to moderate. They are commonly used in applications with moderate loads and operating speeds.
  • Polyethylene: Polyethylene sprockets are generally suitable for light to moderate loads and are commonly used in conveyor systems where high corrosion resistance is required.
  • Acetal (Delrin): Acetal sprockets have good strength and wear resistance, making them suitable for moderate loads and various industrial applications.
  • UHMW (Ultra-High Molecular Weight Polyethylene): UHMW sprockets have excellent abrasion resistance and are suitable for low to moderate loads, particularly in applications where impact resistance is crucial.
  • PEEK (Polyether Ether Ketone): PEEK sprockets offer exceptional mechanical properties and can handle heavy loads and high temperatures, making them suitable for demanding applications in harsh environments.

It is important to note that load capacities can also be influenced by factors such as sprocket size, tooth profile, hub design, and the specific application’s operating conditions. When selecting a plastic sprocket for your machinery, it is essential to consider the anticipated load requirements and consult with the manufacturer or a qualified engineer to ensure the sprocket’s load-carrying capacity meets your needs.

plastic sprocket

What are the common applications of plastic sprockets in various industries?

Plastic sprockets find widespread use in various industries due to their unique properties and advantages. Some of the common applications include:

  • Food and Beverage Industry: Plastic sprockets are commonly used in conveyor systems for food and beverage processing and packaging. Their corrosion resistance and ability to meet food-grade requirements make them ideal for this industry.
  • Material Handling: Plastic sprockets are widely used in material handling equipment such as conveyor belts, bucket elevators, and chain conveyors. They are lightweight and offer low friction, reducing the overall energy consumption and wear on the equipment.
  • Packaging Industry: Plastic sprockets are used in packaging machinery for applications like carton forming, labeling, and product handling. Their self-lubricating properties and resistance to chemical exposure are beneficial in this industry.
  • Agriculture: Plastic sprockets are employed in various agricultural machinery, including grain augers, seeders, and harvesters. Their resistance to moisture and chemicals, along with their lightweight nature, makes them suitable for agricultural applications.
  • Automotive Industry: Plastic sprockets are used in automotive seat tracks, sunroof mechanisms, and other components where weight reduction and corrosion resistance are critical factors.
  • Textile Industry: In the textile industry, plastic sprockets are used in spinning and weaving machines. Their low friction and wear-resistant properties contribute to the smooth operation of these machines.
  • Packaging and Printing: Plastic sprockets are employed in packaging and printing machines to handle paper, cardboard, and other materials. Their lightweight design reduces the overall load on the machine’s components.
  • Medical and Pharmaceutical: Plastic sprockets are used in medical devices and pharmaceutical equipment where corrosion resistance and cleanliness are essential.
  • Chemical Industry: Plastic sprockets are employed in chemical processing equipment due to their resistance to corrosive substances and chemicals.
  • General Industrial Applications: Plastic sprockets find use in various general industrial applications where their unique properties, such as lightweight, low friction, and chemical resistance, offer advantages over metal sprockets.

It’s important to select the appropriate plastic material based on the specific application requirements and operating conditions to ensure optimal performance and longevity.

China wholesaler Plastic Sprockets for Modular Belts 5935 5936  China wholesaler Plastic Sprockets for Modular Belts 5935 5936
editor by CX 2023-09-04

Plastic Sprocket

As one of the leading plastic sprocket manufacturers, suppliers, and exporters of mechanical products, We offer plastic sprockets and many other products.

Please contact us for details.

Manufacturer supplier exporter of plastic sprockets.

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