China supplier POM Nylon Plastic Gear Sprocket

Product Description

Products Gear
Module   M0.5-M10
Precision grade DIN6, DIN7, DIN8, DIN10
Pressure angle 20 degree
Material C45 steel, Stainless steel 304, Plastic, Brass, 20CrMo,40Cr and so on
Heat treatment Hardening and Tempering, High Frequency Quenching,Carburizing etc
Surface treatment Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating
Application Precision cutting machines. Lathes. Milling machines. Grinders. Automated mechanical systems.
Automated warehousing systems.
Machining process Hobbing, Milling, Drilling, Shaving, Grinding

Companies strictly enforce the ISO9001(2008)international quality certification system,
the product quality conforms to the eu RoHS standard.Specializing in the production of “engineering plastic accessories” of high-tech enterprises, the company has a set of
imported production equipment and CNC processing equipment, processing means advanced, strong technical force.Q1. We don’t have drawings, can we produce according to the samples we provide?
A1. OK
Q2.  How to customize plastic parts?
A2. Customized according to drawings
Q3. Can I make a sample for testing first?
A3. OK
Q4. How long is the proofing cycle?
A4. 2-5 days
Q5. What are your processing equipment?
A5. CNC machining center, CNC lathe, milling machine, engraving machine, injection molding machine, extruder, molding
machine
Q6. What craftsmanship do you have for processing accessories?
A6. According to different products, different processes are used, such as machining, extrusion, injection molding, etc.
Q7. Can injection products be surface treated? What are the surface treatments?
A7. OK. Surface treatment: spray paint, silk screen, electroplating, etc.
Q8. Can you help assembling the product after it is made?
A8. OK.
Q9. How much temperature can the plastic material withstand?
A9. Different plastic materials have different temperature resistance, the lowest temperature is -40ºC, and the highest
temperature is 300ºC. We can recommend materials according to the working conditions of your company.
Q10. What certifications or qualifications does your company have?
A10. Our company’s certificates are: ISO,  Rohs,  product patent certificates, etc.
Q11. How scale is your company?
A11. Our company covers an area of 2,000 square CZPT and has 100 employees.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Soft Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cast Gear
Toothed Portion Shape: Spur Gear
Material: Nylon
Customization:
Available

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Customized Request

plastic sprocket

Can plastic sprockets be used in food processing and packaging equipment?

Yes, plastic sprockets can be used in food processing and packaging equipment, and they are commonly chosen for such applications due to their specific advantages:

  • Corrosion Resistance: Plastic sprockets are highly resistant to corrosion, making them ideal for environments where food products, cleaning agents, and water are present.
  • Non-Toxic and Food Safe: High-quality plastic materials used in sprockets are non-toxic and approved for food contact, ensuring they do not contaminate the food products being processed or packaged.
  • Self-Lubricating: Many plastic sprockets have self-lubricating properties, reducing the need for additional lubrication, which could otherwise come into contact with food products.
  • Lightweight: Plastic sprockets are lightweight compared to metal sprockets, which can be advantageous for minimizing the overall weight of food processing equipment.
  • Quiet and Smooth Operation: Plastic sprockets can operate with reduced noise levels, making them suitable for environments where noise control is essential.
  • Easy to Clean: Their smooth surface and resistance to chemicals make plastic sprockets easy to clean, ensuring proper hygiene standards are met.
  • Low Maintenance: Plastic sprockets often require less maintenance compared to metal sprockets, contributing to cost savings and increased uptime.

However, when selecting plastic sprockets for food processing and packaging applications, it is crucial to consider the specific requirements of the machinery and the type of food being processed or packaged. Different plastic materials may have varying levels of temperature resistance, load-carrying capacity, and chemical compatibility.

Always choose sprockets that comply with food industry regulations and standards, such as FDA and EU food contact regulations, and follow the manufacturer’s guidelines for proper use and maintenance.

plastic sprocket

Can plastic sprockets be used in conveyor systems and material handling equipment?

Yes, plastic sprockets can be used in conveyor systems and material handling equipment for various applications. They offer several advantages that make them suitable for these types of systems:

  • Corrosion Resistance: Plastic sprockets are highly resistant to corrosion, making them ideal for use in environments where there is exposure to moisture, chemicals, or other corrosive substances.
  • Lightweight: Compared to metal sprockets, plastic sprockets are lightweight, which reduces the overall weight of the conveyor system and minimizes the load on the drive motor.
  • Low Noise: Plastic sprockets produce less noise during operation, contributing to a quieter and more comfortable working environment.
  • Self-Lubricating: Some plastic materials used for sprockets have self-lubricating properties, reducing the need for frequent lubrication and maintenance.
  • High Strength: Modern engineering plastics used in sprocket manufacturing have high tensile strength and excellent wear resistance, making them capable of handling heavy loads and prolonged use.
  • Reduced Wear on Conveyor Belts: The lower friction coefficient of plastic sprockets can extend the lifespan of conveyor belts by reducing wear and tear.

Plastic sprockets are commonly used in various industries, including food processing, packaging, pharmaceuticals, and manufacturing. However, their suitability for specific applications depends on factors such as load requirements, operating conditions, and temperature limits.

When considering plastic sprockets for your conveyor system, it’s essential to assess the specific needs of your application and consult with sprocket manufacturers or industry experts to ensure you choose the most appropriate sprocket material and design for optimal performance and longevity.

plastic sprocket

How do I choose the right size and pitch of a plastic sprocket for my machinery?

Choosing the right size and pitch of a plastic sprocket for your machinery is essential to ensure proper functioning and optimal performance. Here’s a step-by-step guide to help you with the selection process:

  1. Identify Your Machinery Requirements: Understand the specific requirements of your machinery, such as the desired speed, torque, and load-carrying capacity. This information will be crucial in determining the appropriate plastic sprocket.
  2. Check the Sprocket Specifications: Review the machinery’s user manual or technical documentation to find the required sprocket specifications. Look for details like the number of teeth, pitch diameter, bore size, and the type of chain or belt it needs to accommodate.
  3. Consider the Material: Plastic sprockets are available in various materials, each with its unique properties. Consider factors such as the operating environment, temperature, and chemical exposure when selecting the appropriate material for your plastic sprocket.
  4. Calculate the Pitch Diameter: The pitch diameter is a critical parameter that affects the sprocket’s rotational speed and the chain or belt’s engagement. Use the pitch diameter formula and ensure it matches your machinery’s requirements.
  5. Check Tooth Profile and Type: Different machinery applications may require specific tooth profiles or sprocket types. Common tooth profiles include ANSI standard, BS/DIN standard, or specialty profiles designed for unique applications.
  6. Verify Bore Size: Ensure that the plastic sprocket’s bore size matches the shaft or spindle diameter of your machinery. If needed, consider using bushings or adapters to fit the sprocket securely onto the shaft.
  7. Consider Number of Teeth: The number of teeth on the sprocket impacts the speed ratio and torque transmission. Choose a sprocket with an appropriate number of teeth to achieve the desired speed and torque for your application.
  8. Check for Customization Options: Some manufacturers offer customization options for plastic sprockets, allowing you to tailor the sprocket to your machinery’s unique needs. If standard sprockets don’t meet your requirements, consider exploring custom solutions.
  9. Consult with Experts: If you are unsure about the right size and pitch of the plastic sprocket for your machinery, consult with sprocket manufacturers or technical experts. They can provide valuable insights and recommendations based on your specific application.

Properly choosing the right size and pitch of a plastic sprocket is crucial for ensuring smooth and efficient machinery operation. Taking the time to select the appropriate sprocket will contribute to the overall performance, longevity, and reliability of your machinery.

China supplier POM Nylon Plastic Gear Sprocket  China supplier POM Nylon Plastic Gear Sprocket
editor by CX 2023-08-16

Plastic Sprocket

As one of the leading plastic sprocket manufacturers, suppliers, and exporters of mechanical products, We offer plastic sprockets and many other products.

Please contact us for details.

Manufacturer supplier exporter of plastic sprockets.

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