China Hot selling POM Nylon Plastic Gear Sprocket

Product Description

Products Gear
Module   M0.5-M10
Precision grade DIN6, DIN7, DIN8, DIN10
Pressure angle 20 degree
Material C45 steel, Stainless steel 304, Plastic, Brass, 20CrMo,40Cr and so on
Heat treatment Hardening and Tempering, High Frequency Quenching,Carburizing etc
Surface treatment Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating
Application Precision cutting machines. Lathes. Milling machines. Grinders. Automated mechanical systems.
Automated warehousing systems.
Machining process Hobbing, Milling, Drilling, Shaving, Grinding

Companies strictly enforce the ISO9001(2008)international quality certification system,
the product quality conforms to the eu RoHS standard.Specializing in the production of “engineering plastic accessories” of high-tech enterprises, the company has a set of
imported production equipment and CNC processing equipment, processing means advanced, strong technical force.Q1. We don’t have drawings, can we produce according to the samples we provide?
A1. OK
Q2.  How to customize plastic parts?
A2. Customized according to drawings
Q3. Can I make a sample for testing first?
A3. OK
Q4. How long is the proofing cycle?
A4. 2-5 days
Q5. What are your processing equipment?
A5. CNC machining center, CNC lathe, milling machine, engraving machine, injection molding machine, extruder, molding
machine
Q6. What craftsmanship do you have for processing accessories?
A6. According to different products, different processes are used, such as machining, extrusion, injection molding, etc.
Q7. Can injection products be surface treated? What are the surface treatments?
A7. OK. Surface treatment: spray paint, silk screen, electroplating, etc.
Q8. Can you help assembling the product after it is made?
A8. OK.
Q9. How much temperature can the plastic material withstand?
A9. Different plastic materials have different temperature resistance, the lowest temperature is -40ºC, and the highest
temperature is 300ºC. We can recommend materials according to the working conditions of your company.
Q10. What certifications or qualifications does your company have?
A10. Our company’s certificates are: ISO,  Rohs,  product patent certificates, etc.
Q11. How scale is your company?
A11. Our company covers an area of 2,000 square CZPT and has 100 employees.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Soft Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cast Gear
Toothed Portion Shape: Spur Gear
Material: Nylon
Customization:
Available

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Customized Request

plastic sprocket

How do I properly maintain and clean plastic sprockets to ensure longevity?

Maintaining and cleaning plastic sprockets is essential to ensure their longevity and optimal performance in various applications. Here are some tips for proper maintenance:

  • Regular Inspection: Periodically inspect the plastic sprockets for signs of wear, damage, or deformation. Catching any issues early can prevent further damage and extend their lifespan.
  • Keep Clean: Keep the sprockets clean from dust, debris, and contaminants. Regularly clean the sprockets using a mild detergent solution and water. Avoid using harsh chemicals that could damage the plastic material.
  • Use Soft Brushes: When cleaning the sprockets, use soft brushes or cloths to avoid scratching the plastic surface.
  • Avoid High Temperatures: Avoid exposing plastic sprockets to temperatures beyond their recommended limits. High temperatures can cause the plastic to deform or lose its mechanical properties.
  • Check Lubrication: If the application requires lubrication, use lubricants that are compatible with plastic materials. Avoid petroleum-based lubricants that can degrade certain plastics.
  • Replace When Necessary: If the sprockets show signs of significant wear, fatigue, or damage, it’s crucial to replace them promptly to prevent further issues with the machinery.
  • Store Properly: If storing plastic sprockets, keep them in a cool, dry place away from direct sunlight and extreme temperatures. This helps maintain their integrity during storage.

Plastic sprockets are often chosen for their self-lubricating and corrosion-resistant properties, which can reduce the maintenance requirements compared to metal sprockets. However, it is still essential to follow these maintenance practices to ensure the sprockets’ longevity and efficient operation in the system.

Always refer to the manufacturer’s guidelines and recommendations for specific maintenance instructions for the plastic sprockets used in your machinery or equipment.

plastic sprocket

What are the cost considerations of using plastic sprockets compared to metal ones?

When considering the cost of using plastic sprockets compared to metal ones, several factors come into play:

  • Material Cost: Generally, plastic sprockets are more cost-effective than metal ones. The raw materials used in plastic sprocket manufacturing are often less expensive than metals like steel or stainless steel.
  • Manufacturing Process: Plastic sprockets can be manufactured using injection molding, which is an efficient and cost-effective process for producing large quantities of sprockets with consistent quality. On the other hand, metal sprockets may require more complex machining processes, which can increase their production costs.
  • Weight: Plastic sprockets are much lighter than their metal counterparts. This can result in cost savings in terms of transportation and handling.
  • Maintenance: Plastic sprockets often require less maintenance than metal ones. They do not rust, and they are resistant to corrosion, reducing the need for regular maintenance and lubrication.
  • Application: The specific application and environment in which the sprockets will be used can also influence the cost considerations. For example, in applications where chemical resistance is crucial, plastic sprockets may be more cost-effective as they do not require additional coatings or treatments.
  • Durability: While metal sprockets are generally more robust and have higher load-carrying capacities, plastic sprockets can still be highly durable for many applications. If the machinery or conveyor system operates within the load and speed limits of plastic sprockets, they can provide long-lasting and reliable performance at a lower cost.

In summary, plastic sprockets are often a more cost-effective option for many applications, especially in industries where corrosion resistance, lightweight design, and low maintenance are essential. However, in heavy-duty or high-load applications, metal sprockets may be preferred due to their higher strength and durability. Ultimately, the choice between plastic and metal sprockets depends on the specific requirements of the application and the overall cost-effectiveness of the sprocket type in the long run.

plastic sprocket

Are there different types of plastic used for manufacturing sprockets, and how do they differ?

Yes, various types of plastic materials are used for manufacturing sprockets, and each type offers unique characteristics and advantages. Here are some common types of plastics used for sprocket manufacturing and how they differ:

  • Acetal (Delrin): Acetal, commonly known by the brand name Delrin, is a popular choice for sprockets due to its excellent mechanical properties, low friction coefficient, and resistance to wear. It provides high tensile strength and stiffness, making it suitable for heavy-duty applications.
  • Polyethylene: Polyethylene is a lightweight plastic with good chemical resistance and electrical insulating properties. While it has lower strength compared to acetal, it is often used for less demanding applications where its flexibility and cost-effectiveness are advantageous.
  • Polypropylene: Polypropylene offers good chemical resistance and can handle higher temperatures than polyethylene. It is commonly used in applications where exposure to chemicals or high temperatures is a concern.
  • UHMW (Ultra-High-Molecular-Weight Polyethylene): UHMW is a high-performance plastic known for its exceptional abrasion resistance and impact strength. It is often used in applications where wear and impact are significant concerns, such as in material handling and conveyor systems.
  • Nylon: Nylon is another widely used material for sprocket manufacturing. It offers good strength, toughness, and wear resistance. Nylon sprockets are suitable for applications where self-lubrication and low friction are essential.
  • PTFE (Teflon): PTFE is a high-performance plastic with excellent chemical resistance and a low coefficient of friction. It is commonly used in applications where non-stick properties and resistance to harsh chemicals are required.
  • Peek (Polyetheretherketone): Peek is a high-performance engineering plastic known for its exceptional mechanical properties, high temperature resistance, and excellent chemical resistance. It is often used in demanding applications that require extreme temperature and chemical resistance.

The choice of plastic material for sprocket manufacturing depends on the specific requirements of the application, including the operating environment, load-carrying capacity, temperature range, and chemical exposure. It is essential to consider these factors when selecting the appropriate plastic material to ensure the sprocket performs optimally and meets the desired performance expectations.

China Hot selling POM Nylon Plastic Gear Sprocket  China Hot selling POM Nylon Plastic Gear Sprocket
editor by CX 2023-08-09

Plastic Sprocket

As one of the leading plastic sprocket manufacturers, suppliers, and exporters of mechanical products, We offer plastic sprockets and many other products.

Please contact us for details.

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