China Hot selling Haasbelts Conveyor Component Classic Injection Moulded Plastic Sprocket -500

Product Description

Classic Injection Moulded Plastic Sprocket -500

Specifications:
Plastic Sprocket
1. Teeth: 28
2. Style: Injection moulded
3. Pitch diameter: 113.4 mm
4. Outside diameter: 113.4 mm

Plastic Sprocket/injection sprockets/classic sprockets

This sprocket is suitable for FG500 modular conveyor belt.

Our products with good quality and reasonable price can be applied in many areas including can, crate, container, meat, beverage, dairy industries and so on.

ISO9001: 2000 certificated

We are 1 of the most competitive manufacturers in China on plastic conveyor chain and belts. The products have been exported to many countries including India, Australia, South Africa and so on.

   Sprocket type
 
   Nr of teeth
 
  Pitch diameter   Outside diameter   Bore
   H(mm)   C(mm)   DF(mm)
  1-500-28-40*40  
 28
 
  113.4
 
 113.4
  40*40
  1-500-28-50*50   50*50

Application: Conveyors
Hardness: Hardened
Manufacturing Method: Cast Gear
Toothed Portion Shape: Curved Gear
Material: Plastic
Type: Circular Gear
Customization:
Available

|

Customized Request

plastic sprocket

Can I replace metal sprockets with plastic sprockets in an existing system?

Yes, in many cases, it is possible to replace metal sprockets with plastic sprockets in an existing system. However, there are several factors to consider before making the switch:

  • Load Capacity: Ensure that the plastic sprockets can handle the same or similar load capacity as the metal sprockets they are replacing. High-load applications may require special engineering and material selection.
  • Speed and RPM: Consider the speed and RPM (revolutions per minute) of the existing system. Plastic sprockets should be able to withstand the rotational speed without experiencing wear or failure.
  • Chemical Exposure: If the sprockets are exposed to chemicals or harsh environments, ensure that the chosen plastic material is chemically resistant to prevent degradation.
  • Temperature Limits: Check the temperature limits of the plastic sprockets to ensure they can operate within the required temperature range of the application.
  • Compatibility: Verify that the plastic sprockets are compatible with the existing chain or belt in the system.
  • Space Constraints: Evaluate whether the plastic sprockets will fit within the existing space and clearances in the machinery.
  • Alignment: Proper alignment of the sprockets is critical for smooth operation. Ensure that the plastic sprockets align correctly with other components in the system.

In some cases, replacing metal sprockets with plastic sprockets can offer advantages such as reduced noise, lower maintenance requirements, and decreased weight. However, it is crucial to consult with experts or engineers familiar with the specific application and the properties of the plastic sprockets to ensure a successful transition. Conducting thorough testing and trials before full implementation is recommended to assess performance and identify any potential issues.

Overall, the decision to replace metal sprockets with plastic sprockets should be based on a comprehensive analysis of the application’s requirements, performance expectations, and the benefits that plastic sprockets can offer in terms of cost savings, environmental impact, and efficiency.

plastic sprocket

What are the load-carrying capacities of different plastic sprocket configurations?

The load-carrying capacities of plastic sprockets can vary depending on the material used and the sprocket’s design. Different plastic materials have distinct mechanical properties that influence their load-bearing capabilities. Some common plastic materials used for sprockets and their general load capacities include:

  • Polyamide (Nylon): Nylon sprockets offer good strength and durability, with load capacities ranging from light to moderate. They are commonly used in applications with moderate loads and operating speeds.
  • Polyethylene: Polyethylene sprockets are generally suitable for light to moderate loads and are commonly used in conveyor systems where high corrosion resistance is required.
  • Acetal (Delrin): Acetal sprockets have good strength and wear resistance, making them suitable for moderate loads and various industrial applications.
  • UHMW (Ultra-High Molecular Weight Polyethylene): UHMW sprockets have excellent abrasion resistance and are suitable for low to moderate loads, particularly in applications where impact resistance is crucial.
  • PEEK (Polyether Ether Ketone): PEEK sprockets offer exceptional mechanical properties and can handle heavy loads and high temperatures, making them suitable for demanding applications in harsh environments.

It is important to note that load capacities can also be influenced by factors such as sprocket size, tooth profile, hub design, and the specific application’s operating conditions. When selecting a plastic sprocket for your machinery, it is essential to consider the anticipated load requirements and consult with the manufacturer or a qualified engineer to ensure the sprocket’s load-carrying capacity meets your needs.

plastic sprocket

Are there different types of plastic used for manufacturing sprockets, and how do they differ?

Yes, various types of plastic materials are used for manufacturing sprockets, and each type offers unique characteristics and advantages. Here are some common types of plastics used for sprocket manufacturing and how they differ:

  • Acetal (Delrin): Acetal, commonly known by the brand name Delrin, is a popular choice for sprockets due to its excellent mechanical properties, low friction coefficient, and resistance to wear. It provides high tensile strength and stiffness, making it suitable for heavy-duty applications.
  • Polyethylene: Polyethylene is a lightweight plastic with good chemical resistance and electrical insulating properties. While it has lower strength compared to acetal, it is often used for less demanding applications where its flexibility and cost-effectiveness are advantageous.
  • Polypropylene: Polypropylene offers good chemical resistance and can handle higher temperatures than polyethylene. It is commonly used in applications where exposure to chemicals or high temperatures is a concern.
  • UHMW (Ultra-High-Molecular-Weight Polyethylene): UHMW is a high-performance plastic known for its exceptional abrasion resistance and impact strength. It is often used in applications where wear and impact are significant concerns, such as in material handling and conveyor systems.
  • Nylon: Nylon is another widely used material for sprocket manufacturing. It offers good strength, toughness, and wear resistance. Nylon sprockets are suitable for applications where self-lubrication and low friction are essential.
  • PTFE (Teflon): PTFE is a high-performance plastic with excellent chemical resistance and a low coefficient of friction. It is commonly used in applications where non-stick properties and resistance to harsh chemicals are required.
  • Peek (Polyetheretherketone): Peek is a high-performance engineering plastic known for its exceptional mechanical properties, high temperature resistance, and excellent chemical resistance. It is often used in demanding applications that require extreme temperature and chemical resistance.

The choice of plastic material for sprocket manufacturing depends on the specific requirements of the application, including the operating environment, load-carrying capacity, temperature range, and chemical exposure. It is essential to consider these factors when selecting the appropriate plastic material to ensure the sprocket performs optimally and meets the desired performance expectations.

China Hot selling Haasbelts Conveyor Component Classic Injection Moulded Plastic Sprocket -500  China Hot selling Haasbelts Conveyor Component Classic Injection Moulded Plastic Sprocket -500
editor by CX 2023-09-25

Plastic Sprocket

As one of the leading plastic sprocket manufacturers, suppliers, and exporters of mechanical products, We offer plastic sprockets and many other products.

Please contact us for details.

Manufacturer supplier exporter of plastic sprockets.

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