China Good quality Nonstandard Made-to-Order or Plw DIN 8187 Plastic Sprocket

Product Description

Nonstandard MADE-TO-ORDER Or PLW DIN 8187 Plastic Sprocket
 

Product Description


1. Produce strictly in accordance with ANSI standard dimension
2. Material: Iron: 1213, 1214,1215 ; Plastic: PA6, nylon
3. Bore: Finished bore
4. Application: Used in the agricultural machinery 
5. Welcome OEM / ODM 
6. Application: Products are mainly used with a coarse pitch chain drive mechanical equipment. For example, the dam gate and so on.
7. Processing equipment: Hobbing machine, Slotting machine, CNC lathes and other equipment.
8. Sprocket models: Contains special sprocket according to customer’s drawings, standard sprocket (American standard and metric).
 

Product name  Nonstandard MADE-TO-ORDER Or PLW DIN 8187 Plastic Sprocket
Materials Available  1. Iron: 1213, 1214,1215
2. Plastic: PA6, nylon
3. OEM according to your request
Bore Finished bore, Pilot Bore, Special request
Surface Treatment Polishing and so on.
Precision grade JIN N8 Grade(JIS B1702-1:1998), DIN8 Grade, etc
Processing Method CNC machining, Shaving machine, Hobbing machine, Gear grinding machine, Chamfering machine, etc
Size Customer’s Drawing & ISO Standard 
Package Wooden Case / Container and pallet, or made-to-order
Certificate ISO9001: 2008 
Advantage First quality, Best service, Competitive price, Fast delivery
Delivery Time 20 days for samples. 45 days for official order.

 

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Detailed Photos

Company Profile

 

Standard Or Nonstandard: Nonstandard
Application: Motorcycle, Machinery, Marine, Agricultural Machinery, Industry
Toothed Portion Shape: Sprocket
Material: Plastic
Type: Plastic Sprocket
Sample: for Free
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

plastic sprocket

How do I properly maintain and clean plastic sprockets to ensure longevity?

Maintaining and cleaning plastic sprockets is essential to ensure their longevity and optimal performance in various applications. Here are some tips for proper maintenance:

  • Regular Inspection: Periodically inspect the plastic sprockets for signs of wear, damage, or deformation. Catching any issues early can prevent further damage and extend their lifespan.
  • Keep Clean: Keep the sprockets clean from dust, debris, and contaminants. Regularly clean the sprockets using a mild detergent solution and water. Avoid using harsh chemicals that could damage the plastic material.
  • Use Soft Brushes: When cleaning the sprockets, use soft brushes or cloths to avoid scratching the plastic surface.
  • Avoid High Temperatures: Avoid exposing plastic sprockets to temperatures beyond their recommended limits. High temperatures can cause the plastic to deform or lose its mechanical properties.
  • Check Lubrication: If the application requires lubrication, use lubricants that are compatible with plastic materials. Avoid petroleum-based lubricants that can degrade certain plastics.
  • Replace When Necessary: If the sprockets show signs of significant wear, fatigue, or damage, it’s crucial to replace them promptly to prevent further issues with the machinery.
  • Store Properly: If storing plastic sprockets, keep them in a cool, dry place away from direct sunlight and extreme temperatures. This helps maintain their integrity during storage.

Plastic sprockets are often chosen for their self-lubricating and corrosion-resistant properties, which can reduce the maintenance requirements compared to metal sprockets. However, it is still essential to follow these maintenance practices to ensure the sprockets’ longevity and efficient operation in the system.

Always refer to the manufacturer’s guidelines and recommendations for specific maintenance instructions for the plastic sprockets used in your machinery or equipment.

plastic sprocket

Can plastic sprockets be used in conveyor systems and material handling equipment?

Yes, plastic sprockets can be used in conveyor systems and material handling equipment for various applications. They offer several advantages that make them suitable for these types of systems:

  • Corrosion Resistance: Plastic sprockets are highly resistant to corrosion, making them ideal for use in environments where there is exposure to moisture, chemicals, or other corrosive substances.
  • Lightweight: Compared to metal sprockets, plastic sprockets are lightweight, which reduces the overall weight of the conveyor system and minimizes the load on the drive motor.
  • Low Noise: Plastic sprockets produce less noise during operation, contributing to a quieter and more comfortable working environment.
  • Self-Lubricating: Some plastic materials used for sprockets have self-lubricating properties, reducing the need for frequent lubrication and maintenance.
  • High Strength: Modern engineering plastics used in sprocket manufacturing have high tensile strength and excellent wear resistance, making them capable of handling heavy loads and prolonged use.
  • Reduced Wear on Conveyor Belts: The lower friction coefficient of plastic sprockets can extend the lifespan of conveyor belts by reducing wear and tear.

Plastic sprockets are commonly used in various industries, including food processing, packaging, pharmaceuticals, and manufacturing. However, their suitability for specific applications depends on factors such as load requirements, operating conditions, and temperature limits.

When considering plastic sprockets for your conveyor system, it’s essential to assess the specific needs of your application and consult with sprocket manufacturers or industry experts to ensure you choose the most appropriate sprocket material and design for optimal performance and longevity.

plastic sprocket

Are there different types of plastic used for manufacturing sprockets, and how do they differ?

Yes, various types of plastic materials are used for manufacturing sprockets, and each type offers unique characteristics and advantages. Here are some common types of plastics used for sprocket manufacturing and how they differ:

  • Acetal (Delrin): Acetal, commonly known by the brand name Delrin, is a popular choice for sprockets due to its excellent mechanical properties, low friction coefficient, and resistance to wear. It provides high tensile strength and stiffness, making it suitable for heavy-duty applications.
  • Polyethylene: Polyethylene is a lightweight plastic with good chemical resistance and electrical insulating properties. While it has lower strength compared to acetal, it is often used for less demanding applications where its flexibility and cost-effectiveness are advantageous.
  • Polypropylene: Polypropylene offers good chemical resistance and can handle higher temperatures than polyethylene. It is commonly used in applications where exposure to chemicals or high temperatures is a concern.
  • UHMW (Ultra-High-Molecular-Weight Polyethylene): UHMW is a high-performance plastic known for its exceptional abrasion resistance and impact strength. It is often used in applications where wear and impact are significant concerns, such as in material handling and conveyor systems.
  • Nylon: Nylon is another widely used material for sprocket manufacturing. It offers good strength, toughness, and wear resistance. Nylon sprockets are suitable for applications where self-lubrication and low friction are essential.
  • PTFE (Teflon): PTFE is a high-performance plastic with excellent chemical resistance and a low coefficient of friction. It is commonly used in applications where non-stick properties and resistance to harsh chemicals are required.
  • Peek (Polyetheretherketone): Peek is a high-performance engineering plastic known for its exceptional mechanical properties, high temperature resistance, and excellent chemical resistance. It is often used in demanding applications that require extreme temperature and chemical resistance.

The choice of plastic material for sprocket manufacturing depends on the specific requirements of the application, including the operating environment, load-carrying capacity, temperature range, and chemical exposure. It is essential to consider these factors when selecting the appropriate plastic material to ensure the sprocket performs optimally and meets the desired performance expectations.

China Good quality Nonstandard Made-to-Order or Plw DIN 8187 Plastic Sprocket  China Good quality Nonstandard Made-to-Order or Plw DIN 8187 Plastic Sprocket
editor by CX 2023-09-05

Plastic Sprocket

As one of the leading plastic sprocket manufacturers, suppliers, and exporters of mechanical products, We offer plastic sprockets and many other products.

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