China Custom POM Nylon Plastic Gear Sprocket

Product Description

Products Gear
Module   M0.5-M10
Precision grade DIN6, DIN7, DIN8, DIN10
Pressure angle 20 degree
Material C45 steel, Stainless steel 304, Plastic, Brass, 20CrMo,40Cr and so on
Heat treatment Hardening and Tempering, High Frequency Quenching,Carburizing etc
Surface treatment Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating
Application Precision cutting machines. Lathes. Milling machines. Grinders. Automated mechanical systems.
Automated warehousing systems.
Machining process Hobbing, Milling, Drilling, Shaving, Grinding

Companies strictly enforce the ISO9001(2008)international quality certification system,
the product quality conforms to the eu RoHS standard.Specializing in the production of “engineering plastic accessories” of high-tech enterprises, the company has a set of
imported production equipment and CNC processing equipment, processing means advanced, strong technical force.Q1. We don’t have drawings, can we produce according to the samples we provide?
A1. OK
Q2.  How to customize plastic parts?
A2. Customized according to drawings
Q3. Can I make a sample for testing first?
A3. OK
Q4. How long is the proofing cycle?
A4. 2-5 days
Q5. What are your processing equipment?
A5. CNC machining center, CNC lathe, milling machine, engraving machine, injection molding machine, extruder, molding
machine
Q6. What craftsmanship do you have for processing accessories?
A6. According to different products, different processes are used, such as machining, extrusion, injection molding, etc.
Q7. Can injection products be surface treated? What are the surface treatments?
A7. OK. Surface treatment: spray paint, silk screen, electroplating, etc.
Q8. Can you help assembling the product after it is made?
A8. OK.
Q9. How much temperature can the plastic material withstand?
A9. Different plastic materials have different temperature resistance, the lowest temperature is -40ºC, and the highest
temperature is 300ºC. We can recommend materials according to the working conditions of your company.
Q10. What certifications or qualifications does your company have?
A10. Our company’s certificates are: ISO,  Rohs,  product patent certificates, etc.
Q11. How scale is your company?
A11. Our company covers an area of 2,000 square CZPT and has 100 employees.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Soft Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cast Gear
Toothed Portion Shape: Spur Gear
Material: Nylon
Customization:
Available

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Customized Request

plastic sprocket

What are the eco-friendly aspects of using plastic sprockets in machinery?

Using plastic sprockets in machinery offers several eco-friendly benefits and contributes to sustainability efforts:

  • Recyclability: Many plastic sprockets are made from recyclable materials, reducing the overall environmental impact and promoting the circular economy.
  • Energy Efficiency: Plastic sprockets are often lighter than metal sprockets, which can lead to energy savings in machinery operation and reduced carbon emissions during transportation.
  • Reduced Water Usage: In applications where plastic sprockets offer corrosion resistance, there is less need for water-intensive processes like rust prevention, resulting in reduced water consumption.
  • Chemical Resistance: Plastic sprockets can withstand exposure to certain chemicals and do not require environmentally harmful coatings or treatments for protection.
  • Lower Manufacturing Impact: The production of plastic sprockets typically involves lower energy consumption and fewer emissions compared to metal sprockets.
  • Longer Lifespan: Plastic sprockets often have excellent wear and fatigue resistance, resulting in longer lifespans and reducing the frequency of replacements and waste generation.
  • Biodegradable Options: Some plastic sprockets are made from biodegradable materials, offering an eco-friendly alternative for specific applications.

By choosing plastic sprockets over other materials, businesses can contribute to a greener and more sustainable environment. However, it is essential to ensure that the chosen plastic material aligns with the application’s requirements and adheres to industry standards for safety and performance.

Additionally, proper disposal or recycling of plastic sprockets at the end of their useful life is essential to maximize their eco-friendly impact. Always follow local recycling guidelines and environmentally responsible practices for disposing of plastic waste.

plastic sprocket

Can plastic sprockets be used in corrosive or harsh environments?

Yes, plastic sprockets can be used in corrosive or harsh environments, thanks to their excellent chemical resistance and durability. Many plastic materials used for sprocket manufacturing, such as Nylon, Polyethylene, PEEK, and UHMW, exhibit high resistance to various chemicals, acids, and alkalis.

In corrosive environments where metal sprockets might suffer from rust and corrosion, plastic sprockets provide a reliable alternative. They can withstand exposure to chemicals and moisture without degradation, ensuring a longer service life and reduced maintenance needs.

Additionally, plastic sprockets are often used in applications where metal components are not suitable due to their electrical insulating properties. In industries like electronics and semiconductor manufacturing, plastic sprockets prevent the risk of electrical conduction and static buildup.

However, while plastic sprockets offer advantages in corrosive environments, it is essential to select the appropriate plastic material based on the specific chemicals and conditions the sprocket will encounter. Different plastic materials have varying levels of chemical resistance, and consulting with the manufacturer or a materials expert is crucial to ensure the chosen sprocket material is compatible with the environment.

plastic sprocket

What are the common applications of plastic sprockets in various industries?

Plastic sprockets find widespread use in various industries due to their unique properties and advantages. Some of the common applications include:

  • Food and Beverage Industry: Plastic sprockets are commonly used in conveyor systems for food and beverage processing and packaging. Their corrosion resistance and ability to meet food-grade requirements make them ideal for this industry.
  • Material Handling: Plastic sprockets are widely used in material handling equipment such as conveyor belts, bucket elevators, and chain conveyors. They are lightweight and offer low friction, reducing the overall energy consumption and wear on the equipment.
  • Packaging Industry: Plastic sprockets are used in packaging machinery for applications like carton forming, labeling, and product handling. Their self-lubricating properties and resistance to chemical exposure are beneficial in this industry.
  • Agriculture: Plastic sprockets are employed in various agricultural machinery, including grain augers, seeders, and harvesters. Their resistance to moisture and chemicals, along with their lightweight nature, makes them suitable for agricultural applications.
  • Automotive Industry: Plastic sprockets are used in automotive seat tracks, sunroof mechanisms, and other components where weight reduction and corrosion resistance are critical factors.
  • Textile Industry: In the textile industry, plastic sprockets are used in spinning and weaving machines. Their low friction and wear-resistant properties contribute to the smooth operation of these machines.
  • Packaging and Printing: Plastic sprockets are employed in packaging and printing machines to handle paper, cardboard, and other materials. Their lightweight design reduces the overall load on the machine’s components.
  • Medical and Pharmaceutical: Plastic sprockets are used in medical devices and pharmaceutical equipment where corrosion resistance and cleanliness are essential.
  • Chemical Industry: Plastic sprockets are employed in chemical processing equipment due to their resistance to corrosive substances and chemicals.
  • General Industrial Applications: Plastic sprockets find use in various general industrial applications where their unique properties, such as lightweight, low friction, and chemical resistance, offer advantages over metal sprockets.

It’s important to select the appropriate plastic material based on the specific application requirements and operating conditions to ensure optimal performance and longevity.

China Custom POM Nylon Plastic Gear Sprocket  China Custom POM Nylon Plastic Gear Sprocket
editor by CX 2023-08-17

Plastic Sprocket

As one of the leading plastic sprocket manufacturers, suppliers, and exporters of mechanical products, We offer plastic sprockets and many other products.

Please contact us for details.

Manufacturer supplier exporter of plastic sprockets.

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