China Custom Polymer Sprocket Friction Accumulation Roller for Cartons, Sacks, etc.

Product Description

C112-STYLE SINGLE POLYMER SPROCKET FRICTION ACCUMULATION ROLLER

Product Features:

1.Polymer sprocket and accumulating sleeve, Abrasion resistant and self-lubricating

2.Low noise, could switch easily with C112/C121 series

The load capacity can be around 10~30kg,suitable for light duty conveying,same size as B212/B213,these 2 types can be mutual combined,especial in the functional operation(through the inner driving ring exchange).Covered with polypropylene(pp)tapered sleeve,abrasion resistance,low noise and shockproof. Precision ball bearing polymer bearing housing,end cap form the bearing unit which is very important,it is not only for good looking but also further more for the smooth and qcuiet running. The covering of the end of roller, well dust proof and water splash proof in operation environment. Dlsadvantage:light duty,be influenced by the hight emperature.

 

About Us:

Conveyor Roller:

Production Line:

More Products for Choose:

 

Material: Plastic Cover and Steel
Surface Treatment: Zinc Plated and Plastic Cover
Installation: Can Be Customized
Transport Package: Carton with Fumigation, Carton with Woven Bag.
Trademark: CCDM
Origin: Huzhou, Zhejiang, China
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Customization:
Available

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plastic sprocket

Can plastic sprockets be used in food processing and packaging equipment?

Yes, plastic sprockets can be used in food processing and packaging equipment, and they are commonly chosen for such applications due to their specific advantages:

  • Corrosion Resistance: Plastic sprockets are highly resistant to corrosion, making them ideal for environments where food products, cleaning agents, and water are present.
  • Non-Toxic and Food Safe: High-quality plastic materials used in sprockets are non-toxic and approved for food contact, ensuring they do not contaminate the food products being processed or packaged.
  • Self-Lubricating: Many plastic sprockets have self-lubricating properties, reducing the need for additional lubrication, which could otherwise come into contact with food products.
  • Lightweight: Plastic sprockets are lightweight compared to metal sprockets, which can be advantageous for minimizing the overall weight of food processing equipment.
  • Quiet and Smooth Operation: Plastic sprockets can operate with reduced noise levels, making them suitable for environments where noise control is essential.
  • Easy to Clean: Their smooth surface and resistance to chemicals make plastic sprockets easy to clean, ensuring proper hygiene standards are met.
  • Low Maintenance: Plastic sprockets often require less maintenance compared to metal sprockets, contributing to cost savings and increased uptime.

However, when selecting plastic sprockets for food processing and packaging applications, it is crucial to consider the specific requirements of the machinery and the type of food being processed or packaged. Different plastic materials may have varying levels of temperature resistance, load-carrying capacity, and chemical compatibility.

Always choose sprockets that comply with food industry regulations and standards, such as FDA and EU food contact regulations, and follow the manufacturer’s guidelines for proper use and maintenance.

plastic sprocket

What are the cost considerations of using plastic sprockets compared to metal ones?

When considering the cost of using plastic sprockets compared to metal ones, several factors come into play:

  • Material Cost: Generally, plastic sprockets are more cost-effective than metal ones. The raw materials used in plastic sprocket manufacturing are often less expensive than metals like steel or stainless steel.
  • Manufacturing Process: Plastic sprockets can be manufactured using injection molding, which is an efficient and cost-effective process for producing large quantities of sprockets with consistent quality. On the other hand, metal sprockets may require more complex machining processes, which can increase their production costs.
  • Weight: Plastic sprockets are much lighter than their metal counterparts. This can result in cost savings in terms of transportation and handling.
  • Maintenance: Plastic sprockets often require less maintenance than metal ones. They do not rust, and they are resistant to corrosion, reducing the need for regular maintenance and lubrication.
  • Application: The specific application and environment in which the sprockets will be used can also influence the cost considerations. For example, in applications where chemical resistance is crucial, plastic sprockets may be more cost-effective as they do not require additional coatings or treatments.
  • Durability: While metal sprockets are generally more robust and have higher load-carrying capacities, plastic sprockets can still be highly durable for many applications. If the machinery or conveyor system operates within the load and speed limits of plastic sprockets, they can provide long-lasting and reliable performance at a lower cost.

In summary, plastic sprockets are often a more cost-effective option for many applications, especially in industries where corrosion resistance, lightweight design, and low maintenance are essential. However, in heavy-duty or high-load applications, metal sprockets may be preferred due to their higher strength and durability. Ultimately, the choice between plastic and metal sprockets depends on the specific requirements of the application and the overall cost-effectiveness of the sprocket type in the long run.

plastic sprocket

Are there different types of plastic used for manufacturing sprockets, and how do they differ?

Yes, various types of plastic materials are used for manufacturing sprockets, and each type offers unique characteristics and advantages. Here are some common types of plastics used for sprocket manufacturing and how they differ:

  • Acetal (Delrin): Acetal, commonly known by the brand name Delrin, is a popular choice for sprockets due to its excellent mechanical properties, low friction coefficient, and resistance to wear. It provides high tensile strength and stiffness, making it suitable for heavy-duty applications.
  • Polyethylene: Polyethylene is a lightweight plastic with good chemical resistance and electrical insulating properties. While it has lower strength compared to acetal, it is often used for less demanding applications where its flexibility and cost-effectiveness are advantageous.
  • Polypropylene: Polypropylene offers good chemical resistance and can handle higher temperatures than polyethylene. It is commonly used in applications where exposure to chemicals or high temperatures is a concern.
  • UHMW (Ultra-High-Molecular-Weight Polyethylene): UHMW is a high-performance plastic known for its exceptional abrasion resistance and impact strength. It is often used in applications where wear and impact are significant concerns, such as in material handling and conveyor systems.
  • Nylon: Nylon is another widely used material for sprocket manufacturing. It offers good strength, toughness, and wear resistance. Nylon sprockets are suitable for applications where self-lubrication and low friction are essential.
  • PTFE (Teflon): PTFE is a high-performance plastic with excellent chemical resistance and a low coefficient of friction. It is commonly used in applications where non-stick properties and resistance to harsh chemicals are required.
  • Peek (Polyetheretherketone): Peek is a high-performance engineering plastic known for its exceptional mechanical properties, high temperature resistance, and excellent chemical resistance. It is often used in demanding applications that require extreme temperature and chemical resistance.

The choice of plastic material for sprocket manufacturing depends on the specific requirements of the application, including the operating environment, load-carrying capacity, temperature range, and chemical exposure. It is essential to consider these factors when selecting the appropriate plastic material to ensure the sprocket performs optimally and meets the desired performance expectations.

China Custom Polymer Sprocket Friction Accumulation Roller for Cartons, Sacks, etc.  China Custom Polymer Sprocket Friction Accumulation Roller for Cartons, Sacks, etc.
editor by CX 2023-10-07

Plastic Sprocket

As one of the leading plastic sprocket manufacturers, suppliers, and exporters of mechanical products, We offer plastic sprockets and many other products.

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